Manufacturing waste: opening up a can of worms

Manufacturing waste: opening up a can of worms

Seems like a lot of things in manufacturing end up with acronyms.  Occasionally you’ll step into a room and think that Robin Williams stepped out of Good Morning Vietnam to conduct the morning training session.

A lot of time the acronyms are just created to avoid something long to say, but the ones that are truly useful help you to remember a concept.  Here are a couple I’ve heard regarding the wastes in manufacturing.  This one I heard while at Pella Corporation when I was part of one of their teams a couple weeks ago:

TOM D WIP

  • Transportation
  • Overproduction
  • (Excess) Motion
  • Defective Products
  • Waiting
  • Inventories
  • Processing

WORM PITT

worm_can This alternative spin on the letters was shared with me by Paul Vollmer from Specialty Manufacturing in St. Paul, MN.  I like this one because it also includes a nice visual that they can hand out to people to remember.

  • Waiting
  • Overproduction
  • Rework
  • Motion
  • Processing
  • Inventories
  • Transportation
  • Talent

This version also includes the eighth waste that some companies have adopted, and that is the under-utilization of talent.

About the Author

Scott Sorheim

Hello! I'm the founder and president of Lean Technologies, Inc. located in Pella, Iowa. (As my wife would say, here comes my "Wheel of Fortune" introduction) I am married to my lovely and unbelievably supportive wife Jenny. We have two sweet daughters, Riley and Brooklyn (we call them twins born 5 years apart), and a fearless son, Kelby. And I blog for on Lean Technologies -- here.

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RT @Skowty: Going 2 spend some time talking @StartupIowa #Pella #StartupFair on @kniakrls w/ @veelhoeden and @leantech this morning. Stoked!Monday Jan 30 - 2:56pm